How do I maintain my glass double adging machine?

     Glass Double Edge Machine, or Double Edge Grinder, is a specialised machine for sharpening the double linear edges of flat glass. It works mainly on the principle of double linear flow guide and double ball screw transmission, this design can ensure the stability of the grinding head when sliding, uniformity of movement speed, and significantly reduce resistance and wear, so as to achieve high-precision repetitive positioning. For such a high-precision equipment, daily maintenance is particularly critical, not only on the operating efficiency of the equipment, but also directly affect the processing quality and the economic benefits of the enterprise. The following will elaborate on the maintenance method of glass bilateral machine:

1. Cleaning

● Regular wiping: In order to maintain the efficiency and accuracy of equipment operation, the bilateral machine needs to be regularly wiped, especially the processing of glass dust and debris, to prevent it from invading the mechanical gap, affecting the accuracy of the equipment.

● Cleaning the machine: the cleaning of the machine surface should not be neglected, professional cleaners and tools should be used to maintain the cleanliness of the machine, to avoid corrosive substances from contacting the surface of the equipment for a long time and causing damage.

 

2.Lubrication system

● Check the lubricant: the adequacy of the lubricant is directly related to the smooth operation of the equipment. The quality of the lubricant should be checked regularly and the deteriorated or contaminated lubricant should be replaced in time.

● Lubrication key points: according to the instructions provided by the equipment manufacturer, regular lubrication should be carried out on the key links of the equipment such as slider, screw and other parts in order to reduce wear and prolong its service life.

 

3. Inspection of power supply system

● Regular inspection: The stability of the equipment's power supply system is critical to the normal operation of the bilateral machine. Wires, cables, switches and protection systems should be checked regularly for aging and damage to ensure the safety and reliability of the circuit.

● Protective measures: A safety isolation zone should be set up around the machine to prevent any obstacles from interfering with the normal operation of the equipment, and also to protect the safety of the operators.

 

4. Maintenance of transmission system

● Inspection of transmission belts: For bilateral machines involving conveyor belts to transport glass, the tension and wear of the belts need to be inspected regularly, and appropriate adjustments or replacements should be made as needed.

● Screw maintenance: Ball screws are regularly cleaned and lubricated to eliminate moving gaps and ensure their transmission accuracy and smoothness.

 

5. Software system maintenance

● Update software: bilateral machine is often equipped with intelligent control system, for the regular update of the system software is also very important, can correct the known defects, improve the stability and safety of the system.

● Data backup: the operating parameters of the equipment and processing procedures for regular backup, in order to prevent data loss or damage can be quickly restored to production.

 

6. Inspection and replacement of parts

● Regular inspection: Regular inspection of various parts in the bilateral machine, such as bearings, gears, grinding wheels, etc., should be replaced in time once serious wear and tear is found to ensure that the operation of the machine is not affected.

● Record maintenance log: It is recommended to establish an equipment maintenance log to record the content of each inspection and maintenance, which is convenient to track the parts replacement cycle and maintenance effect.

 

In addition, after understanding the above, the following are some other considerations:

● During the operation of the equipment, pay attention to observe whether there is any abnormal sound, vibration or heat phenomenon, which are the precursors of possible equipment failure.

● For the electrical part of the equipment, make sure the grounding is good to prevent safety accidents caused by electrical failure.

● When carrying out maintenance, make sure that the equipment has completely stopped running and cut off the power supply to ensure the safety of maintenance personnel.

 

Overall, combined with the above information, the maintenance of glass bilateral machine is a systematic work, involving many aspects of equipment cleaning, lubrication, inspection and parts replacement. Only through a strict maintenance process can we ensure that the bilateral machine always maintains the best working condition, so as to prolong its service life and improve the enterprise's production efficiency and product quality. Therefore, enterprises should pay attention to the daily maintenance of the bilateral machine, as a key daily work to implement, cultivate the staff's maintenance awareness, and constantly improve the maintenance skills to ensure that each bilateral machine can play out the maximum value.