Building a Solid Defense Line for Equipment Management to Escort LUOCKBAS's Production

In the busy workshops of LUOCKBAS Glass Precision Machinery Co., Ltd., the orderly operation of equipment is a crucial note in the production symphony. This week, a comprehensive "health check" for equipment - the "inspection, maintenance, and upkeep" work of equipment management - was carried out as scheduled, providing a solid guarantee for the stable operation of the entire production process.​

"People - oriented, safe production" is a concept deeply rooted in the production culture of LUOCKBAS. Equipment maintenance, as the core support in the production process, is of great significance. It is like a "cardiotonic" that injects vitality into equipment, keeping equipment in the best operating condition at all times, effectively improving production efficiency, and significantly reducing the probability of failures. Thus, it firmly holds the balance of production safety and efficiency, becoming an important cornerstone for the stable development of the enterprise.​

To truly implement equipment maintenance work, LUOCKBAS has established a scientific and rigorous assessment mechanism. Every month, based on the "five rates" of equipment - "completeness rate, leakage rate, failure rate, maintenance compliance rate, and operating rate" - the assessment of equipment maintenance is strictly carried out. The completeness rate is an intuitive reflection of the health of equipment. A high completeness rate means sufficient production "combat effectiveness". The strict control of the leakage rate not only ensures the safety of the production environment but also maintains the precision of the equipment. A low failure rate ensures the continuity of production and reduces losses caused by downtime. The maintenance compliance rate urges the standardized implementation of maintenance work, providing all - round care for equipment. The operating rate accurately reflects the actual operating efficiency of equipment, promoting efficient production.​

Complementing this "five - rate" assessment, the company has also constructed a "three - level" assessment system consisting of teams, workshops (departments), and the company. As the forefront of equipment management, teams conduct detailed daily inspections and basic maintenance of equipment. Workshops (departments) play a connecting role, coordinating resources and supervising the implementation of equipment management work. At the company level, the direction is controlled from a macro perspective, and strategies are formulated to ensure that equipment management work is in line with the overall development goals of the enterprise.​

Take an equipment maintenance experience last month as an example. During daily inspections, the front - line team keenly detected a slight abnormal noise from a glass cutting machine by listening to its running sound. According to the process, they immediately reported it to the workshop and carefully recorded the equipment operation parameters. The workshop quickly organized technicians. Combining the equipment's past operation data, they disassembled and inspected it and found that the key transmission components were severely worn. Thanks to the timely discovery, with the support of the company's resource allocation, the technicians quickly replaced the worn - out components and comprehensively debugged and calibrated the equipment. This maintenance work not only avoided the shutdown of the production line caused by sudden equipment failures but also extended the service life of the equipment. As a result, the completeness rate and operating rate of this equipment remained high that month, effectively ensuring the smooth completion of production tasks.​

The three - level linkage, closely linked, makes equipment maintenance work no longer an abstract concept but a real - world practice with quality, quantity, form, and effectiveness. The stable operation of each piece of equipment embodies the dedication of personnel at all levels to equipment management and also lays a solid foundation for LUOCKBAS to continuously produce high - quality products and move forward steadily in the market competition.